Automatic Suction Cup Vacuum Lifter Machine for Producing Laminated Glass

• Customization: Available
• Warranty: One Year
• Type: Glass Loading Machine
• Model NO.: XP 002
• Structure: Horizontal
• Control System: PLC
• Glass Washing Machine Type: Horizontal Glass Washing Machine
• Condition: New
• After-sales Service: One Year, (Except Consumable Products)
• Transport Package: Sea Shipment
• Trademark: HUACAI
• Origin: China
• HS Code: 8464901900
• Production Capacity: 5000 Set/Year

Product Description

1, Product description

Automatic Suction Cup Vacuum LifterThe automatic suction cup vacuum lifter is used for unloading, transporting, hoisting and laying glass in workshops. Automatic control is achievable to ensure the safety of the operator in shop and on site. This glass lifter consists of overhead crane (travelling track), pneumatic system, vacuum system and electrical control system.

 2, Related  another Product instruction;

   2.1,Glass Laminating Line

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Huacai offers various glass laminating line solutions for the laminating of float glasses and tempered glasses, which include flat glass laminating line and curved and flat laminated glass line. Huacai can also provide production line upgrade solutions helping customers to transform their semi-auto laminating production lines to the fully automatic lines. The glass laminating line is applicable to a variety of PVB membranes.

With over ten years of experience and continuous practice in laminated glass line, Huacai can offer reliable, quality and reasonable glass laminating solutions for customers.
 

Flat Laminated Glass LineThe laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.

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The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.

The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.

The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.

The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.

Model	Max. Glass Size(mm)	Min. Glass length (mm)	Glass Thickness(mm)	Total Power of Quartz Tube Heater (KW)	Production Capacity(m²/8h)
JC1660	1600x6000	420	4-40	86	400
JC2060	2000x6000	420	4-80	114	520
JC2560	2500x6000	420	4-80	138	650
JC2580	2500x8000	420	4-80	156	800
JC3060	3000x6000	450	4-80	176.5	1300
JC33150	3300x15000	450	4-80	225	1600

Glass laminating line layout

Take the JC2560 flat laminated glass line for example, the following show its technical parameters.

General description

Features

• The flat glass laminating line is designed with integrated PLC control, reasonable process design, high degree of automation, easy operations, good coherence among different sections, stable running, high precision and excellent synchronicity.
• The glass washing machine is a vital equipment influencing the cleanness and quality of laminated glass. The upper rubber rollers, brush rollers, air knives can be adjusted electrically according to the thickness of glass. The whole upper part can lift for ease of cleaning and maintenance. The upper and lower brush rollers are driven by an individual motor. The upper brush rollers consist of two hard and one soft brush roller, especially designed for washing Low-E glass and coated glass without damaging the film of the glass. Two pairs of stainless-steel air knives are adopted. The air blowers utilize soundproof foams and air inlet filter screen to deliver large air volume, low noise and good drying performance.
• The assembly room is comprised of assembling table, universal wheel lifting table, positioning cylinder, PVB film holder, travelling mechanism and automatic suction cup vacuum lifter to ease the assembly of multiple glasses and large glasses. After auto positioning and alignment, each piece of glasses and film will be conveyed to the glass roller press by the transition conveyer and runs at the same speed of the roller process. Thus, the assembly room is quickly vacated for the processing of next glasses.
• The laminated glass roller press features reasonable structure and simple operations. The main transmission Main transmission is designed with gear drive and variable frequency control for precise and easy conveying speed control. Quartz heating tube is adopted as the heating element. The distance between large press rollers is controlled by the encoder and is showed on the display for easy adjustment.

Composition

This flat glass laminating line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.

The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.

Technical parameters

Max. glass size	6000×2440 mm
Min. glass size	400×400 mm
Glass thickness	6~80 mm
Glass length	50000 mm
Power supply	AC380V 50HZ
Total power	138.63KW

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