Heated Roller Press with Forced Air Convection Glass Machine for Producing Laminated Glass

• Customization: Available
• Control System: PLC
• Warranty: One Year, (Except Consumable Products)
• Model NO.: GY005 forced 02
• Glass Thickness(mm): 6-80
• Min. Glass Size(mm): 400×400
• Type: Glass Tempering Furnace
• Structure: Horizontal
• Glass Washing Machine Type: Horizontal Glass Washing Machine
• Condition: New
• After-sales Service: One Year, (Except Consumable Products)
• Transport Package: Sea Shipment
• Trademark: HUACAI
• Origin: China
• HS Code: 84752990
• Production Capacity: 50000set/Year

Product Description

Huacai heated roller press with forced air convection furnace is used for pressing glasses with PVB membrane in laminated glass manufacturing process.

The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing, 1st heating, 2nd heating, 3rd heating, roll pressing and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on passing through laminated glass to remove air bubbles and ensure perfect adhesion between the constituent elements.

Technical Characteristics

•  Equipment composition. The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, individual drive pre-pressing, 1st heating, 2nd heating, 3rd heating, individual drive roll pressing and unloading section, suitable for combining the glasses and plastic interlayers in laminated glass manufacturing.
• Machine body frame and appearance. The machine construction frame is welded by standard profiles, subjected to rust and grease removal by shot blasting machine and sprayed with superior anti-corrosion paint, which increase its durability. The heated roller press features aesthetically pleasing appearance and reasonable design.
•  Transmission system. Main transmission adopts branded worm gear reducer in combination with steel bevel gear, achieving good synchronization property, stable performance, high efficiency and leading durability. Variable frequency speed is achievable.
•  Roller press system. Individual drive roller press system delivers smooth and stable pressing performance.
•  Heating system. Forced air convection furnace is used which features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Infrared heating tubes are employed as heating elements, enhancing the heating efficiency and doubling the roll pressing speed.
•  Lifting system. Heating furnace is detachable and can lift 400mm, allowing for easy cleaning of the inside self-exploding glass scraps and simple maintenance.
• Electrical control system. Motor, fan, transmission, lighting and lifting mechanism are all controlled by the touchscreen and main drive is displayed on the digital readout.
• Temperature detection system. Two infrared detectors are equipped to detect the glass undergone roll pressing. Temperature is showed on the digital display for real-time monitoring

Specifications

Glass width (mm)	2500
Glass thickness(mm)	6~80
Min. glass size(mm)	400×400
Total power (KW)	153.6
Heating power (KW)	145
Fan power (KW)	3.3
Conveying speed(m/min)	0.5~5
Overall Dimension(mm)	11380×3500×2000

EASY OPERATION 

1, Close the power switch and other control switches in the cabinet, and then open it, the power switch indicator is on.
Touch screen power work.
2, the touch screen power after a few seconds, will enter the initial user landing page,
3, Click to enter the system and enter the correct user password to enter the following operation page:
(Password: XXX)
4, the upper part of the heating control area, you can set the temperature of each section, start and stop heating, start heating
The real-time heating output power for each segment is displayed in the Add status bar.
5, the lower part can set the transfer speed of the roller press, positive and negative switch, and display the current roller height value. External press
The button can also be turned on and off.
6, To set the roller height, please click the roller height button at the bottom to switch to the roller height adjustment screen.
7, on this page, you can click the manual lift and manual drop button to manually fine-tune the current roller height, or directly in
Enter the height value you want to adjust in the Set Height field and then click on the Perform height button, it will automatically adjust to you
The set height value is also provided with a separate button in the lower left corner that can operate the lifting cylinder.
8. If the equipment fails, there will be alarm information, please handle the current fault according to the alarm record information.
9, in case of emergency need to stop immediately, you can directly press the external emergency stop switch, and then turn right when you can resume production normally
Scram switch Indicates that the SCRAM status is lifted.
10, can not solve the equipment failure or major equipment safety hazards, to stop in time to contact professional

 
Related another product photos


ABOUT US 
Since its establishment, the company has been focusing on the development and improvement of glass cleaning machines and laminated glass production lines. The various series of products produced by the company are ordinary glass cleaning machine, LOW-E glass cleaning machine,
High-speed double-fan LOW-E glass cleaning machine, semi-automatic laminated glass production line, fully automatic laminated glass production line, flat-bending double-purpose laminated glass production line, fully automatic photovoltaic laminated glass production line, etc. Among them, the average annual sales volume of laminated glass production line alone has reached more than 80 sets, and the "high-speed double-fan LOW-E glass cleaning machine" pioneered by Huacai has won the praise of customers since its inception, and was rated as "quality supplier" in 201

In the process of development, Huachai strictly implements ISO9001 quality management system and CE quality standard control, in line with the business philosophy of "integrity-based, quality first, pragmatic and innovative", constantly improves its production technology level, absorbs advanced management concrvicesepts, creates a higher quality glass machinery brand, and provides customers with strong technical support and maintenance se. At present, the products produced by the company have been exported to India, Malaysia, Indonesia, Singapore, Thailand, Vietnam, Turkey, Iraq, Iran, Mexico, Ukraine and Europe and other countries and regions.

Huacai will work with you to develop together and create great achievements!

1.Service
Inquiry and consulting support, sample testing support, welcome to visit our factory.

2.Technology
We had concentrated on glass machine for about 20 years,can give customer professional support on technology.

3.Custom-made
We can make machines according to customers' requirements.

Our target--satisfy all customers.