| Warranty: | One Year, (Except Consumable Products) |
|---|---|
| Type: | Glass Laminating Machine |
| Certification: | CE, ISO |
| Structure: | Horizontal |
| Control System: | PLC |
| Glass Washing Machine Type: | Horizontal Glass Washing Machine |
| Customization: |
|---|
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The laminated glass, a type of "safety glass", consists of two or more panes of glass bonding with one or more layers of polyvinyl butyral (PVB) sandwiched between them and subjected to heat and pressure. The flat glass laminating line is significant for laminated glass production in architectural, interior design and automotive industry.
The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.
The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.
The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.
| l | Max. Glass Size(mm) | Min. Glass length (mm) | Glass Thickness(mm) | Total Power of Quartz Tube Heater (KW) |
Production Capacity(m²/8h) |
| JC1660 | 1600x6000 | 420 | 4-40 | 86 | 400 |
| JC2060 | 2000x6000 | 420 | 4-80 | 114 | 520 |
| JC2560 | 2500x6000 | 420 | 4-80 | 138 | 650 |
| JC2580 | 2500x8000 | 420 | 4-80 | 156 | 800 |
| JC3060 | 3000x6000 | 450 | 4-80 | 176.5 | 1300 |
| JC33150 | 3300x15000 | 450 | 4-80 | 225 | 1600 |
This laminated glass production line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.
The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.
Technical parameters| Max. glass size | 6000×2440 mm |
| Min. glass size | 400×400 mm |
| Glass thickness | 6~80 mm |
| Glass length | 50000 mm |
| Power supply | AC380V 50HZ |
| Total power | 138.63KW |
The QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.
| Max. glass width (mm) | 2500 |
| Min. glass size(mm) | 400×400 (diagonally placed) |
| Glass thickness(mm) | 3~25 |
| Conveying speed(m/min) | 1.0-8.0 |
| Power (KW) | 28.61 |
| Brushes (pairs) | 3 |
| Brush roller diameter(mm) | 160 |
| Transport roller diameter (mm) | 85 |
| No. of water tanks | 2 |
| Air knives (pairs) | 2 |
| Height(mm) | 860 |
| Dimension(mm) | 5800×3500×2600 |
The auto positioning device features a horizontal design, made up of machine frame, positioning mechanism, transmission system, pneumatic system, electric control system, etc.
The machine body frame is welded by standard steel materials with a paint coat.
The main drive utilizes chain conveyor, VFD and digital display.
The assembly table is equipped with a pneumatic lifting mechanism and universal wheels. The edges of the table are equipped with positioning wheels for glass positioning.
| Max. glass size(mm) | 6000×2500 |
| Min. glass size(mm) | 400×400 |
| Power (KW) | 1.5×2 |
| Conveying speed(m/min) | 0.5~8.0 |
| Height (mm) | 860 |
| Air supply pressure (MPa) | 0.6~0.8 |
| Dimension(mm) | 3600×1600×860mm |
Three rolls of PVB films with different specifications can be loaded. The unwinding and rewinding of membranes are manually operated. The changeover of film roller is hoisting replacement.
The transition conveyor utilizes horizontal frame construction and consists of machine frame, transmission system and electric control system. The machine frame is welded by steel profiles and sprayed with paint.
The transition conveyor uses chain conveyor and the conveying speed is regulated by VFD and can be digitally displayed.
| Min. glass size(mm) | 400×400 |
| Power (KW) | 1.5 |
| Conveying speed(m/min) | 0.5~8.0 |
| Height (mm) | 860 |
| Dimension(mm) | 2400×2780×860 |
The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing (individual drive), 1st heating, 2nd heating, roll pressing (individual drive) and unloading section. After undergoing pre-heating, pre-pressing, heating and pressing, two or more layers of glasses and a PVB interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
| Max. glass width (mm) | 2500 |
| Glass thickness(mm) | 6~80 (digital display) |
| Min. glass size(mm) | 400×400 |
| Power (KW) | 102.1 |
| Conveying speed(m/min) | 0.5~2.5 |
| Air supply pressure (MPa) | 0.6~0.8 |
| Dimension(mm) | 9580×3500×2100 |
Glass laminating autoclave is an essential equipment in a glass laminating line. It firmly combines layers of glasses and plastic interlayers through heating, pressurization and cooling process. The glass laminating autoclave consists of heating, cooling and heat preservation parts. The glass laminating autoclave also includes an intelligent control system.
| Item | Material |
| Autoclave door | 16Mn |
| Autoclave | 16MnR |
| Heater | Medium wave infrared wave heating tube |
| Sealing system | Rubber seal |
| Insulating material | Mineral wool and aluminum silicate |
| Cooler | Hot galvanized seamless steel finned tube |
| Autoclave steel shell diameter (mm) | 2850 |
| Autoclave length (mm) | 6000 |
| Max. glass size (mm) | 2440X6000 |
| Design pressure (MPa) | 1.5 |
| Design temperature (ºC) | 150 |
| Working pressure (MPa) | 1.3 |
| Working temperature (ºC) | 130 |
| Starting pressure of safety valve (MPa) | 1.4 |
| Pressurizing medium | Compressed air |
| Internal track gauge (mm) | 900 |
| Heating method | Medium wave infrared radiator tube |
| Door opening method | Electrical |
| Control type | PLC + touch screen for fully automatic control |
| Heating power (KW) | 120 |
| Power supply | 380VAC, 3P+N+PE, 50Hz |
| Thickness of insulating layer (mm) | 80 |
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