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1, Product Instruction,
QX3000 Glass Washing and drying machine(double blowers)
1. Transmission rollers adopt diameter of90mm durable rubber rollers.
2. Main transmission adopts bevel gear drive with frequency control and digital display. The upper and lower brushes are driven separately by three motors(upper two, lower one) through belt driving to ensure smooth rotation speed with high cycle life.
3. Top frame of both washing and drying sections equipped with high strength screw can be elevated by 400mm as a whole, easy to operate, for the convenience of cleaning and maintaining.
4. Four pairs of brushes(Ø160mm), of which shafts are processed with stainless steel material, can wash hard and soft low-e glass, normal coated glass and sunshine coated glass.
5. Four pairs of air knives without heating can achieve remarkable drying effect, and save costs of repairing or changing sponge rollers to absorb water.
6. It is especially suitable for supporting use of glass tempering furnace, screen printing line, laminating line and other equipment on highly demanding for cleaning and drying effect.
General description
Features
- The flat glass laminating line is designed with integrated PLC control, reasonable process design, high degree of automation, easy operations, good coherence among different sections, stable running, high precision and excellent synchronicity.
- The glass washing machine is a vital equipment influencing the cleanness and quality of laminated glass. The upper rubber rollers, brush rollers, air knives can be adjusted electrically according to the thickness of glass. The whole upper part can lift 400mm for ease of cleaning and maintenance. The upper and lower brush rollers are driven by an individual motor. The upper brush rollers consist of two hard and one soft brush roller, especially designed for washing Low-E glass and coated glass without damaging the film of the glass. Two pairs of stainless-steel air knives are adopted. The air blowers utilize soundproof foams and air inlet filter screen to deliver large air volume, low noise and good drying performance.
- The assembly room is comprised of assembling table, universal wheel lifting table, positioning cylinder, PVB film holder, travelling mechanism and automatic suction cup vacuum lifter to ease the assembly of multiple glasses and large glasses. After auto positioning and alignment, each piece of glasses and film will be conveyed to the glass roller press by the transition conveyer and runs at the same speed of the roller process. Thus, the assembly room is quickly vacated for the processing of next glasses.
- The laminated glass roller press features reasonable structure and simple operations. The main transmission Main transmission is designed with gear drive and variable frequency control for precise and easy conveying speed control. Infrared heater tube is adopted as the heating element. The distance between large press rollers is controlled by the encoder and is showed on the display for easy adjustment.
Composition
This flat glass laminating line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.
The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.
Technical parameters
| Max. glass size |
6000×2440 mm |
| Min. glass size |
400×400 mm |
| Glass thickness |
6~80 mm |
| Glass length |
26200 mm |
| Power supply |
AC380V 50HZ |
| Total power |
178 KW |
QX2500C-LOW-E horizontal glass washing machine
The QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.
Features
- Machine construction frame is welded by high-quality profiles with a coat of supreme paint.
- Transport rollers are φ85mm full-vulcanized rubber rollers with high durability.
- Loading and pre-rinse section is equipped with a stainless-steel water tray and water spraying hose. All water-contact parts are made by stainless steel to prevent rust. The bottom of rubber transport rollers is dipped in water to pre rinse glass, so as to prevent contaminants entering the water tank and avoid scratching glass surface and rollers.
- Washing section : Adopting a high-strength elevating screw, the upper part of the washing and drying section is motorized for up and down lifting for easy operation and maintenance. Upper brushes, rollers and air knives can lift up to 400mm according to the thickness of glass. The upper and lower brush rollers are respectively driven by two groups of motors. The upper brushes comprise two hard brushes and one soft brush to wash low-E glass and coated glass.
- Drying section is designed with compact footprint, low noise and high production capacity. Fans are mounted overhead the drying section, reducing occupied floor space. Fine filter screens are adopted on the air inlets of the fan boxes which are surrounded with sound dampening materials to lower the working noise without compromising on air blast capacity. Two pairs of air knives are subjected to Italian stainless-steel processing technology. Compared to traditional drying method, air knives provide unmatched drying performance with no need of heating and the drying quality will not decline as usage years increase. The glass horizontal washer is ideal for combining with glass tempering furnace, glass screen printing line, glass laminating line, etc. which has high requirements on washing and drying effects.
- Transmission mechanism is driven by bevel gear delivering high stability and durability.
- Water reuse system is designed to control the water supply, save water resources and reduce production cost. Water tanks are made by superior stainless-steel panel. The joints with water pumps are equipped with "fast plugs" so that the water tanks can be easily taken out for cleaning.
- Electronic control system : Motor, air blower, water pump, glass conveyor, lighting and lifting devices are all controlled by respective buttons. The horizontal glass washing machine features reasonable design, aesthetic appearance, user-friendly operations, VFD main drive and digital display of glass thickness. The lifting height is controlled by precise encoder and intelligent digital meter.
Technical parameters
| Max. glass width (mm) |
2500 |
| Min. glass size(mm) |
300×300 (diagonally placed) |
| Glass thickness(mm) |
3~25 |
| Conveying speed(m/min) |
1.0-8.0 |
| Power (KW) |
28.98 |
| Brushes (pairs) |
3 |
| Brush roller diameter(mm) |
160 |
| Transport roller diameter (mm) |
85 |
| No. of water tanks |
2 |
| Air knives (pairs) |
2 |
| Height(mm) |
860 |
| Dimension(mm) |
5800×3500×2600 |
Display of effect drawing with diffirent kinds of glass washing and drying machine;
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