1, Production instruction,
PVB film is mainly used to manufacture laminated safety glass, and laminated safety glass applications can be found everywhere. In the automotive industry, PVB film is the main material for the manufacture of automotive windshields. Because laminated safety glass has many functions such as safety, insulation, noise control and ultraviolet isolation, it is also widely used in construction and other fields. Such as building curtain wall, cover grid, shop window, bank counter, prison window, steel furnace screen window and various bulletproof glass.
With the development of science and technology, through special treatment of PVB film, its performance can be further improved and the variety of laminated glass can be enriched, such as adding coloring materials, can produce radiation-proof coloring safety glass; Discoloration safety glass can be produced by adding discoloration material in case of light; Anti-knot glass can be produced by adding metal mesh.
PVB film produced with special formula also has a wide range of applications in aerospace, military and high-tech industries, such as aircraft, spacecraft, military instruments, solar cells and solar receivers, etc., in the industrial field used in composite shock absorbing steel plates.
For construction: transparent film/full color film
Product specifications: Can be customized according to your requirements
Thickness 0.38mm Maximum width 2440mm length 400m
Thickness 0.76mm Maximum width 2440mm length 200m
Thickness 1.14mm maximum width 2440mm length 150m
Thickness 1.52mm Maximum width 2440mm length 100m
2, Related product, about
Curved and Flat Laminated Glass Production Line
This laminated glass line is able to produce both flat and curved laminated glasses.
Take the JC2560 curved and flat laminated glass line for example, the following show its technical parameters.
General description
Features
- The flat glass laminating line is designed with integrated PLC control, reasonable process design, high degree of automation, easy operations, good coherence among different sections, stable running, high precision and excellent synchronicity.
- The glass washing machine is a vital equipment influencing the cleanness and quality of laminated glass. The upper rubber rollers, brush rollers, air knives can be adjusted electrically according to the thickness of glass. The whole upper part can lift 400mm for ease of cleaning and maintenance. The upper and lower brush rollers are driven by an individual motor. The upper brush rollers consist of two hard and one soft brush roller, especially designed for washing Low-E glass and coated glass without damaging the film of the glass. Two pairs of stainless-steel air knives are adopted. The air blowers utilize soundproof foams and air inlet filter screen to deliver large air volume, low noise and good drying performance.
- The assembly room is comprised of assembling table, universal wheel lifting table, positioning cylinder, PVB film holder, travelling mechanism and automatic suction cup vacuum lifter to ease the assembly of multiple glasses and large glasses. After auto positioning and alignment, each piece of glasses and film will be conveyed to the glass roller press by the transition conveyer and runs at the same speed of the roller process. Thus, the assembly room is quickly vacated for the processing of next glasses.
- The laminated glass roller press features reasonable structure and simple operations. The main transmission Main transmission is designed with gear drive and variable frequency control for precise and easy conveying speed control. Infrared heater tube is adopted as the heating element. The distance between large press rollers is controlled by the encoder and is showed on the display for easy adjustment.
Composition
This flat glass laminating line is composed of the glass washing and drying machine, glass loading table, auto positioning device, automatic suction cup vacuum lifter, transition conveyer, PVB film laying machine (PVB film roll holder), glass heated roller press, etc.
The laminated line is mainly used for the manufacturing of laminated safety glass, bulletproof laminated glass and more. Customer needs to purchase equipment like dryer, dehumidifier and air conditioner separately.
Technical parameters
| Max. glass size |
6000×2440 mm |
| Min. glass size |
400×400 mm |
| Glass thickness |
6~80 mm |
| Glass length |
26200 mm |
| Power supply |
AC380V 50HZ |
| Total power |
178 KW |
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