High Speed PVB Laminated Glass Production Machine

• Customization: Available
• Warranty: One Year, (Except Consumable Products)
• Type: Glass Laminating Machine
• Model NO.: full atoto JC 002
• Structure: Horizontal
• Control System: PLC
• Glass Washing Machine Type: Horizontal Glass Washing Machine
• Condition: New
• After-Sales Service: One Year, (Except Consumable Products)
• Transport Package: Sea Shipment
• Specification: Total length 31060mm(without autoclave)
• Trademark: HUACAI
• Origin: China
• HS Code: 84752990
• Production Capacity: 50000set/Year

Product Description

INQUIRY

The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.

The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.

The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.

Model	Max. Glass Size(mm)	Min. Glass length (mm)	Glass Thickness(mm)	Total Power of Quartz Tube Heater (KW)	Production Capacity(m²/8h)
JC1660	1600x6000	420	4-40	86	400
JC2060	2000x6000	420	4-80	114	520
JC2560	2500x6000	420	4-80	138	650
JC2580	2500x8000	420	4-80	156	800
JC3060	3000x6000	450	4-80	176.5	1300
JC33150	3300x15000	450	4-80	225	1600

Glass laminating line layout



TECHNICAL FEATURE 

Automatic lamination        Automatic film laying       Automatic film repair 

 

The whole machine is centrally controlled by the upper computer monitoring PLC, display and operation. Set the cutting film length. When the glass enters the closing stage, the glass transfer speed is consistent with the film speed. When the set length is reached, the film is cut off horizont.

Configuration and technical parameters
 

 frame body: profile welding molding.
 

 servo transfer, calculate length.

Transmission speed: 10-15m/min 

barrel capacity: 3 

replacement: Change by hanging equipments. 

unwinding and winding driven by motor. 

Automatic Loading Machine
 

Huacai glass Loading and Unloading Table decreases the time and effort glaziers spend and increases the glass processing efficiency. Auto positioning of loaded glass sheet is enabled to ensure the glass laminating and roll pressing accuracy and save interlayer membranes. The glass loading table includes two types: loading stations set on one or two sides. Customers can choose a suitable one according to individual needs.

Specifications

*The parameters below are only for your reference. Customization service is available.

Table size	3400×6000mm
Table height	900±10mm
Max. glass size	3400×6100mm
Glass thickness	3-19mm
Glass loading speed	0.6-5m/min
Loading arm	6 on 1 side
Suction cup	18 on 1 side
Work station	1 station on 1 side
Max. vacuum pressure	≥-0.085Mpa
Total power	10.48KW

 

GY2500 glass heated roller press

• The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing, 1st heating, 2nd heating, 3rd heating, glass curving, roll pressing and unloading section. Lifting rollers for curved glasses are equipped in the curving section and unloading section. After undergoing heating and pressing, two or more layers of glasses and a PVB/SGP interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
• The heating system features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Stainless steel heating tubes are employed as heating elements, enhancing the heating efficiency and reducing energy consumption.
• The upper and lower large press rollers are driven by individual reducers. The gap between large press rollers are controlled by PLC and displayed on the touchscreen. The diameter of the large press roller is 330mm.
• The machine frame is welded by steel profiles and sprayed with paint.
• Main transmission is designed with gear drive, variable frequency control and digital display of speed to achieve precise and easy conveying speed control.
• Transport rollers adopt bare steel roll shafts twined around with yellow aramid cords.

Technical parameters

Max. glass width (mm)	2440
Glass thickness(mm)	6~80 (digital display)
Min. glass size(mm)	450×450
Max. glass arch length (mm)	300
Total power (KW)	142.5
Heating power (KW)	132
Conveying speed(m/min)	0.5~2.5
Air supply pressure (MPa)	0.6~0.8
Dimension(mm)	10800×3500×2000
Weight (kg)	8600

DN2850 glass laminating autoclave (Ø2.85m×6m)

Control system and safety features

• Manual or automatic control type is available and switchable.
• Adjustable operation parameters. User can adjust technical parameters setting according to the amount, size, thickness of glass.
• Manual door safety interlock prevents door operation while the autoclave is pressurized and mechanical safety relief valve automatically relives the pressure in autoclave under over-pressure conditions.
• A pressure sensor/automatic interlock is available to auto disconnect the power supply for opening door while the autoclave is pressurized. The electromagnetic valve automatically exhausts air under overpressure and overtemperature.
• Unless the staggered teeth of door are precisely matched the autoclave won't start.

Primary parts materials

Item	Material
Autoclave door	16Mn
Autoclave	16MnR
Heater	Medium wave infrared wave heating tube
Sealing system	Rubber seal
Insulating material	Mineral wool and aluminum silicate
Cooler	Hot galvanized seamless steel finned tube

Technical parameters

Autoclave steel shell diameter (mm)	2850
Autoclave length (mm)	6000
Max. glass size (mm)	2440X6000
Design pressure (MPa)	1.5
Design temperature (ºC)	150
Working pressure (MPa)	1.3
Working temperature (ºC)	130
Starting pressure of safety valve (MPa)	1.4
Pressurizing medium	Compressed air
Internal track gauge (mm)	900
Heating method	Medium wave infrared radiator tube
Door opening method	Electrical
Control type	PLC + touch screen for fully automatic control
Heating power (KW)	120
Power supply	380VAC, 3P+N+PE, 50Hz
Thickness of insulating layer (mm)	80

Application