INQUIRY
The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.
The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.
The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.
| Model |
Max. Glass Size(mm) |
Min. Glass length (mm) |
Glass Thickness(mm) |
Total Power
of Quartz Tube Heater (KW) |
Production
Capacity(m²/8h) |
| JC1660 |
1600x6000 |
420 |
4-40 |
86 |
400 |
| JC2060 |
2000x6000 |
420 |
4-80 |
114 |
520 |
| JC2560 |
2500x6000 |
420 |
4-80 |
138 |
650 |
| JC2580 |
2500x8000 |
420 |
4-80 |
156 |
800 |
| JC3060 |
3000x6000 |
450 |
4-80 |
176.5 |
1300 |
| JC33150 |
3300x15000 |
450 |
4-80 |
225 |
1600 |
Glass laminating line layout
TECHNICAL FEATURE
Automatic lamination Automatic film laying Automatic film repair
The whole machine is centrally controlled by the upper computer monitoring PLC, display and operation. Set the cutting film length. When the glass enters the closing stage, the glass transfer speed is consistent with the film speed. When the set length is reached, the film is cut off horizont.
Configuration and technical parameters
frame body: profile welding molding.
|
| servo transfer, calculate length. |
| Transmission speed: 10-15m/min |
| barrel capacity: 3 |
| replacement: Change by hanging equipments. |
| unwinding and winding driven by motor. |
Automatic Loading Machine
Huacai glass Loading and Unloading Table decreases the time and effort glaziers spend and increases the glass processing efficiency. Auto positioning of loaded glass sheet is enabled to ensure the glass laminating and roll pressing accuracy and save interlayer membranes. The glass loading table includes two types: loading stations set on one or two sides. Customers can choose a suitable one according to individual needs.
Specifications
*The parameters below are only for your reference. Customization service is available.
| Table size |
3400×6000mm |
| Table height |
900±10mm |
| Max. glass size |
3400×6100mm |
| Glass thickness |
3-19mm |
| Glass loading speed |
0.6-5m/min |
| Loading arm |
6 on 1 side |
| Suction cup |
18 on 1 side |
| Work station |
1 station on 1 side |
| Max. vacuum pressure |
≥-0.085Mpa |
| Total power |
10.48KW |
GY2500 glass heated roller press
- The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing, 1st heating, 2nd heating, 3rd heating, glass curving, roll pressing and unloading section. Lifting rollers for curved glasses are equipped in the curving section and unloading section. After undergoing heating and pressing, two or more layers of glasses and a PVB/SGP interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.
- The heating system features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Stainless steel heating tubes are employed as heating elements, enhancing the heating efficiency and reducing energy consumption.
- The upper and lower large press rollers are driven by individual reducers. The gap between large press rollers are controlled by PLC and displayed on the touchscreen. The diameter of the large press roller is 330mm.
- The machine frame is welded by steel profiles and sprayed with paint.
- Main transmission is designed with gear drive, variable frequency control and digital display of speed to achieve precise and easy conveying speed control.
- Transport rollers adopt bare steel roll shafts twined around with yellow aramid cords.
Technical parameters
| Max. glass width (mm) |
2440 |
| Glass thickness(mm) |
6~80 (digital display) |
| Min. glass size(mm) |
450×450 |
| Max. glass arch length (mm) |
300 |
| Total power (KW) |
142.5 |
| Heating power (KW) |
132 |
| Conveying speed(m/min) |
0.5~2.5 |
| Air supply pressure (MPa) |
0.6~0.8 |
| Dimension(mm) |
10800×3500×2000 |
| Weight (kg) |
8600 |
DN2850 glass laminating autoclave (Ø2.85m×6m)
Control system and safety features
- Manual or automatic control type is available and switchable.
- Adjustable operation parameters. User can adjust technical parameters setting according to the amount, size, thickness of glass.
- Manual door safety interlock prevents door operation while the autoclave is pressurized and mechanical safety relief valve automatically relives the pressure in autoclave under over-pressure conditions.
- A pressure sensor/automatic interlock is available to auto disconnect the power supply for opening door while the autoclave is pressurized. The electromagnetic valve automatically exhausts air under overpressure and overtemperature.
- Unless the staggered teeth of door are precisely matched the autoclave won't start.
Primary parts materials
| Item |
Material |
| Autoclave door |
16Mn |
| Autoclave |
16MnR |
| Heater |
Medium wave infrared wave heating tube |
| Sealing system |
Rubber seal |
| Insulating material |
Mineral wool and aluminum silicate |
| Cooler |
Hot galvanized seamless steel finned tube |
Technical parameters
| Autoclave steel shell diameter (mm) |
2850 |
| Autoclave length (mm) |
6000 |
| Max. glass size (mm) |
2440X6000 |
| Design pressure (MPa) |
1.5 |
| Design temperature (ºC) |
150 |
| Working pressure (MPa) |
1.3 |
| Working temperature (ºC) |
130 |
| Starting pressure of safety valve (MPa) |
1.4 |
| Pressurizing medium |
Compressed air |
| Internal track gauge (mm) |
900 |
| Heating method |
Medium wave infrared radiator tube |
| Door opening method |
Electrical |
| Control type |
PLC + touch screen for fully automatic control |
| Heating power (KW) |
120 |
| Power supply |
380VAC, 3P+N+PE, 50Hz |
| Thickness of insulating layer (mm) |
80 |
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