Intelligent Full-Automatic Laminated Glass Production Line (CE Certified, High-Speed Flat Glass Laminating)

Product Description

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Basic info

Warranty:	One Year, (Except Consumable Products)
Type:	Glass Laminating Machine
Certification:	CE, ISO
Structure:	Horizontal
Control System:	PLC
Glass Washing Machine Type:	Horizontal Glass Washing Machine

 

Product Description

INQUIRY

The automatic glass laminating line consists of glass washing machine, automatic glass loading table, glass tilting table, automatic suction cup vacuum lifter, PVB laying machine, roller press and glass laminating autoclave, etc., achieving fully automatic production and higher production efficiency.

The glass laminating line adopts multiple kinds of heating elements: quartz heating tube, medium wave infrared radiant tube and stainless steel heating tube. The flat glass laminating line features high yield and efficiency, easy operations, reliable performance and high safety. The line configuration can be custom-tailored in accordance with customer's requirements.

The table shows specifications of some regular models of our glass laminating lines. If you have specific needs, welcome to inquire about the customization service.

 

Configuration and technical parameters

frame body: profile welding molding.

servo transfer, calculate length.

Transmission speed: 10-15m/min

barrel capacity: 3

replacement: Change by hanging equipments.

unwinding and winding driven by motor.

 

Automatic Loading Machine

 

 

Specifications

*The parameters below are only for your reference. Customization service is available.

Table size	3400×6000mm
Table height	900±10mm
Max. glass size	3400×6100mm
Glass thickness	3-19mm
Glass loading speed	0.6-5m/min
Loading arm	6 on 1 side
Suction cup	18 on 1 side
Work station	1 station on 1 side
Max. vacuum pressure	≥-0.085Mpa
Total power	10.48KW

 

The QX2500C-LOW-E glass washing machine features a horizontal structure and consists of loading, washing, drying and unloading section, air blower, electric control cabinet, etc.

Features

· Machine construction frame is welded by high-quality profiles with a coat of supreme paint.

· Transport rollers are φ85mm full-vulcanized rubber rollers with high durability.

· Loading and pre-rinse section is equipped with a stainless-steel water tray and water spraying hose. All water-contact parts are made by stainless steel to prevent rust. The bottom of rubber transport rollers is dipped in water to pre rinse glass, so as to prevent contaminants entering the water tank and avoid scratching glass surface and rollers.

· Washing section: Adopting a high-strength elevating screw, the upper part of the washing and drying section is motorized for up and down lifting for easy operation and maintenance. Upper brushes, rollers and air knives can lift up to 400mm according to the thickness of glass. The upper and lower brush rollers are respectively driven by two groups of motors. The upper brushes comprise two hard brushes and one soft brush to wash low-E glass and coated glass.

· Drying section is designed with compact footprint, low noise and high production capacity. Fans are mounted overhead the drying section, reducing occupied floor space. Fine filter screens are adopted on the air inlets of the fan boxes which are surrounded with sound dampening materials to lower the working noise without compromising on air blast capacity. Two pairs of air knives are subjected to Italian stainless-steel processing technology. Compared to traditional drying method, air knives provide unmatched drying performance with no need of heating and the drying quality will not decline as usage years increase. The glass horizontal washer is ideal for combining with glass tempering furnace, glass screen printing line, glass laminating line, etc. which has high requirements on washing and drying effects.

· Transmission mechanism is driven by bevel gear delivering high stability and durability.

· Water reuse system is designed to control the water supply, save water resources and reduce production cost. Water tanks are made by superior stainless-steel panel. The joints with water pumps are equipped with "fast plugs" so that the water tanks can be easily taken out for cleaning.

· Electronic control system: Motor, air blower, water pump, glass conveyor, lighting and lifting devices are all controlled by respective buttons. The horizontal glass washing machine features reasonable design, aesthetic appearance, user-friendly operations, VFD main drive and digital display of glass thickness. The lifting height is controlled by precise encoder and intelligent digital meter.

 

GY2500 glass heated roller press

· The glass heated roller press is comprised of the electrical cabinet and loading, pre-heating, pre-pressing, 1st heating, 2nd heating, 3rd heating, glass curving, roll pressing and unloading section. Lifting rollers for curved glasses are equipped in the curving section and unloading section. After undergoing heating and pressing, two or more layers of glasses and a PVB/SGP interlayer are bonded together to form an initial laminated glass. Imported high-temperature-resistant rubber rollers are able to put uniform pressure on the passing through laminated glass to remove air bubbles and ensure perfect adhesion effects between the constituent elements.

· The heating system features sectional control of heating temperature, precision digital temperature display and automatic constant temperature control. Stainless steel heating tubes are employed as heating elements, enhancing the heating efficiency and reducing energy consumption.

· The upper and lower large press rollers are driven by individual reducers. The gap between large press rollers are controlled by PLC and displayed on the touchscreen. The diameter of the large press roller is 330mm.

· The machine frame is welded by steel profiles and sprayed with paint.

· Main transmission is designed with gear drive, variable frequency control and digital display of speed to achieve precise and easy conveying speed control.

· Transport rollers adopt bare steel roll shafts twined around with yellow aramid cords.

 

Technical parameters

Max. glass width (mm)	2440
Glass thickness(mm)	6~80 (digital display)
Min. glass size(mm)	450×450
Max. glass arch length (mm)	300
Total power (KW)	142.5
Heating power (KW)	132
Conveying speed(m/min)	0.5~2.5
Air supply pressure (MPa)	0.6~0.8
Dimension(mm)	10800×3500×2000
Weight (kg)	8600

 

DN2850 glass laminating autoclave (Ø2.85m×6m)

 

Control system and safety features

· Manual or automatic control type is available and switchable.

· Adjustable operation parameters. User can adjust technical parameters setting according to the amount, size, thickness of glass.

· Manual door safety interlock prevents door operation while the autoclave is pressurized and mechanical safety relief valve automatically relives the pressure in autoclave under over-pressure conditions.

· A pressure sensor/automatic interlock is available to auto disconnect the power supply for opening door while the autoclave is pressurized. The electromagnetic valve automatically exhausts air under overpressure and overtemperature.

· Unless the staggered teeth of door are precisely matched the autoclave won't start.

 

Primary parts materials

Technical parameters

Autoclave steel shell diameter (mm)	2850
Autoclave length (mm)	6000
Max. glass size (mm)	2440X6000
Design pressure (MPa)	1.5
Design temperature (ºC)	150
Working pressure (MPa)	1.3
Working temperature (ºC)	130
Starting pressure of safety valve (MPa)	1.4
Pressurizing medium	Compressed air
Internal track gauge (mm)	900
Heating method	Medium wave infrared radiator tube
Door opening method	Electrical
Control type	PLC + touch screen for fully automatic control
Heating power (KW)	120
Power supply	380VAC, 3P+N+PE, 50Hz
Thickness of insulating layer (mm)	80